Latest Products http://www.kalyanisystems.com Latest Products Fri, 12 Aug 2022 20:48:14 +0530 en-us http://www.kalyanisystems.com High Alumina Bricks http://www.kalyanisystems.com/high-alumina-bricks.htm http://www.kalyanisystems.com/high-alumina-bricks.htm Tue, 02 Aug 2022 00:00:00 +0530 We offer a wide range of High Alumina Bricks that are extensively used in different industries. Our High Alumina Bricks and Fireclay range is available in different varieties/shapes as per the specifications given by the clients. Mortars http://www.kalyanisystems.com/mortars.htm http://www.kalyanisystems.com/mortars.htm Tue, 02 Aug 2022 00:00:00 +0530 We provide a vast array of Mortars in different varieties, which is used for joining different types of bricks. Our Mortars is manufactured using high grades of fireclay and other materials, which greatly add to its strength and performance. The Mortars in powder form is sometimes supplied with liquid binder and the amount of this binder is used to achieve a trowelling consistency. We are known as a preeminent Mortars Exporter and Supplier from India due to the quality of our Mortars.   Attributes : High refractoriness Long service life High strength Excellent Plasticity Stable properties Highly resistant to extreme temperatures High Bonding strength Applications : Steel industry Cement industry Ceramics industry Power Plants Petrochemical Chemical Plants Foundries Castables http://www.kalyanisystems.com/refractory-castables.htm http://www.kalyanisystems.com/refractory-castables.htm Mon, 01 Aug 2022 00:00:00 +0530 These are dry mix hydraulic compositions of graded refractory aggregates with a suitable bonding material, Fillers & (/or) special Additives. On addition of the prescribed quantity of water to these compositions, a wet concrete-like mass is produced which forms useful castables. Ceramic bond is developed when the same is fired at a certain high temperature. Available Grades of Refractory Castables : Medium purity castables High Purity Dense Castables Low Cement Castables Insulating Castables High Purity Dense Castables : Ideal for High Temperature applications Available in various grades with low iron content Used for a specific range of operational conditions Hydraulically set with easily mouldable and castable shapes Specifically designed for diverse combustion conditions Applicable for both back-up and furnace exposure Medium Purity Castables : Ideal for Medium Temperature applications Used in oxidizing atmosphere Hydraulically set, with easily moldable shape Used in : Boiler work, general furnace, burner blocks etc.   Low Cement Castables : Low cement concentration Excellent physical properties Low porosity High strength Good abrasion resistance Ideal for Refractory abuses due to abrasion High temperature applications Insulating Castables : Low densities  are light Adequately strong and of low conductivity Serving as hot face or backup insulating refractory lining used in reduced conditions. Low to medium strength Tailored varieties are also supplied to customer’s requirements. Substitutes for varieties of imported castables. Characteristics : Low thermal conductivity Superior quality Long functional life Easy to use Applications : Steel industry Cement industry Foundries Sponge Iron Ceramics industry Non-Ferrous industry Power Plants Petrochemical Chemical Plants Rolling Mills Glass industry Bed Materials http://www.kalyanisystems.com/bed-materials.htm http://www.kalyanisystems.com/bed-materials.htm Tue, 02 Aug 2022 00:00:00 +0530 Our Bed Material is a highly demanded refractory material. The Fluidised Bed Material is manufactured as per the international recommended quality standards under the supervision  of experienced and qualified persons ensuring customers satisfaction all the time, by offering them superlative quality of iron free bed material for Boilers. We further check the quality of procured material at our end, before dispatching it to the clients. We offer Bed material for both AFC Boiler as well as CFBC Boiler.  Demanded in : Steel industry Power Plants Acid Proof Bricks http://www.kalyanisystems.com/acid-proof-bricks.htm http://www.kalyanisystems.com/acid-proof-bricks.htm Mon, 01 Aug 2022 00:00:00 +0530 Acid Proof Bricks are highly useful in a variety of industries and offer superb protection even in hazardous areas. Acid Proof Bricks are manufactured using a mixture of different Clay and feldspar due to which they have varying properties. Silica Ramming Mass http://www.kalyanisystems.com/silica-ramming-mass.htm http://www.kalyanisystems.com/silica-ramming-mass.htm Mon, 01 Aug 2022 00:00:00 +0530 We provide superior quality Silica Ramming Mass in special compositions as per the specifications of the customers. Silica Ramming Mass is mainly required in various industries for lining of induction furnaces. We offer different grades of Silica Ramming Mass material that are highly demanded because of their low iron content. Cenosphere http://www.kalyanisystems.com/cenosphere.htm http://www.kalyanisystems.com/cenosphere.htm Mon, 18 Jul 2022 00:00:00 +0530 A Cenosphere is a lightweight, inert, hollow vitreous sphere comprised largely of silica and alumina and filled with air and/or gases. Cenospheres are a naturally occurring by-product of the burning process at coal-fired power plants, and they have most of the same properties as manufactured hollow-sphered products. Refractories http://www.kalyanisystems.com/refractory-products.htm http://www.kalyanisystems.com/refractory-products.htm Mon, 04 Jul 2022 00:00:00 +0530 Minerals http://www.kalyanisystems.com/industrial-minerals.htm http://www.kalyanisystems.com/industrial-minerals.htm Mon, 04 Jul 2022 00:00:00 +0530 Silicon Carbide Bricks http://www.kalyanisystems.com/silicon-carbide-bricks.htm http://www.kalyanisystems.com/silicon-carbide-bricks.htm Mon, 01 Aug 2022 00:00:00 +0530 Silicon Carbide refractories are produced from silicon carbide, a raw material synthesized in a resistance-type electric furnace at temperature exceeding 2500°C, through the reaction of silica with carbon. They have a thermal conductivity ten times that of fireclay refractories, good corrosion and thermal shock resistance, and can be formed into complex shapes. They can withstand slag attack and flame erosion. This makes CUMIFRAC unusual even among advanced refractories and has given it wide uses.Outstanding Features Extremely high thermal conductivity Very high hot strength High erosion and abrasion resistance, thermal shock resistance Chemical inertness Magnesia Carbon Bricks http://www.kalyanisystems.com/magnesia-carbon-bricks.htm http://www.kalyanisystems.com/magnesia-carbon-bricks.htm Thu, 14 Jul 2022 00:00:00 +0530 We are a reliable Importer and Supplier of MAG Carbon Bricks for Converter/ EAF /Ladle.  The MAG Carbon Bricks for Converter/ EAF /Ladle that we bring to you is made up of top-notch quality raw materials and sophisticated machines. Refractory Lining http://www.kalyanisystems.com/refractory-linings.htm http://www.kalyanisystems.com/refractory-linings.htm Mon, 18 Jul 2022 00:00:00 +0530 Kalyani Systems mainly offers Total Refractories Solutions to cater to all your needs. The highly qualified  & experienced engineers of our technical department are always there to assist you for best solutions of all factors to get the maximum performance from the refractories.   We bring forward our expertise to all our clients to enable them to achieve the maximum cost benefit from the refractories. We undertake total Turnkey projects for Refractories Application and also emergency repairs, shut-down maintenance etc. Refractory Lining Insulation Linings Refractory Coating on Existing / New Lining Anti-corrosive lining Acid Alkali proof lining Industries : Iron, Steel Plants, Power Plants, foundry, steel alloy melting, Cement kiln, Chemical Plants, Glass , Aluminium, Rice Mills, Solvent plants and other industries.Your worries Frequent refractories failures. Poor lining life. High refractories cost. Refractories installation problems. Non-uniform lining wear . Selection of proper refractories . Our Comprehensive Package Process Auditing (Study of operating conditions ) Suggest suitable refractories . Manufature & supply of refractories on competitive rates Timely Lining installation Expert supervision services . Total refractory management Quartz Lumps http://www.kalyanisystems.com/quartz-stones.htm http://www.kalyanisystems.com/quartz-stones.htm Mon, 18 Jul 2022 00:00:00 +0530 We offer optimum quality of Quartz Lumps, the most common mineral on the face of the earth. These quartz mineral are found in different varieties and colors. Our range is best known for their durability . All our assortment of quartz mineral is offered in white export grade. Bauxite http://www.kalyanisystems.com/bauxite-stones.htm http://www.kalyanisystems.com/bauxite-stones.htm Mon, 18 Jul 2022 00:00:00 +0530 We are among the prominent Suppliers of Raw Bauxite Lumps . The best quality Bauxite Lumps are made available by us for the clients as per their requirements. Bauxite Lumps are the minerals used mainly for Refractories and chemicals.  Bauxite is a naturally occurring, heterogeneous material composed primarily of one or more aluminum hydroxide minerals,  commercial application: abrasive, cement, chemical, metallurgical, refractory, etc. Granulated Slags http://www.kalyanisystems.com/granulated-slags.htm http://www.kalyanisystems.com/granulated-slags.htm Thu, 14 Jul 2022 00:00:00 +0530 We are engaged in offering the 100% compliant Granulated Blast Furnace Slag (GBFS) to the global market. We end up with the best grade slag during the steel-making process. The slag, we offer, does not contain any metallic item, but consist of glass containing silicates and alumino silicates of lime.  Features : Is extracted from steel-making process and is quenched to form granules Is the by-product obtained in the manufacture of pig iron in blast furnaces at around 1400oC to 1500oC in the molten form Is obtained by rapidly chilling the molten ash from the furnace by means of chilled water and is grounded about 400 m2/kg of fineness by using state-of-the-art grinding mill to make GGBS. Feldspar http://www.kalyanisystems.com/feldspar-stones.htm http://www.kalyanisystems.com/feldspar-stones.htm Thu, 14 Jul 2022 00:00:00 +0530 Feldspar is one of the most abundant rock forming minerals in the earth's crust, mainly used in ceramic, glass and cement industries. A minor quantity of feldspar is also consumed by Refractory, Tiles, Abrasive and Electrode industries. Feldspar is a rock-forming mineral, industrially important in glass and ceramic industries, pottery and enamelware, soaps, abrasives, bond for abrasive wheels, cements and concretes, insulating compositions, fertilizer, poultry grit, tarred roofing materials, and as a sizing (or filler) in textiles and paper. Albite is a feldspar mineral and is a sodium aluminum silicate. This form of feldspar is used as a glaze in ceramics.   Types : Sodium Based Feldspar Potassium Based Feldspar Calcined Clay http://www.kalyanisystems.com/calcined-clay.htm http://www.kalyanisystems.com/calcined-clay.htm Thu, 14 Jul 2022 00:00:00 +0530 These are High quality calcined clay and is being used in Refracatories and different metallurgical industries.     Iron Ore Fines http://www.kalyanisystems.com/iron-ore-fines.htm http://www.kalyanisystems.com/iron-ore-fines.htm Thu, 14 Jul 2022 00:00:00 +0530 We are engaged in providing Iron Ore Fines that is used as a raw material in steel industry. It possess high percentage of iron and contain less impurities such as silicon, aluminum oxide, zinc, tin & moisture. Due to its richness in iron content, it provide all the natural characteristic features to the final products made out of them. Silica Sand http://www.kalyanisystems.com/silica-sand.htm http://www.kalyanisystems.com/silica-sand.htm Thu, 14 Jul 2022 00:00:00 +0530 Silica is the most abundant mineral found in the crust of the earth. It forms an important constituent of practically all rock-forming minerals. Specification: AFS 40/45 Grade SiO2 - 95% Max Clay - 0.5% Max Moisture (dry) - 0.4% Max Sodium Chloride - 0.01% Max Iron Content - 0.015%.The sand we offer complies with quality standards and shows off precise composition. Its physical and chemical attributes are ensured to be the same as desired. And its quality is tested by us in an impeccable manner. Besides, we offer it enclosed in safe packages and in demanded quantities – whether in bulk – to the global market. DOLOCHAR http://www.kalyanisystems.com/dolochar-charcoal.htm http://www.kalyanisystems.com/dolochar-charcoal.htm Thu, 21 Jul 2022 00:00:00 +0530 The ash content of coal is an important measure for the coal quality. The ash is defined as the non-combustible part of the coal and is decisive for the attainable coal price. The accurate monitoring of ash content is relevant in the coal mining, processing and power generation industry. This is also known as DOLACHAR. Dolochar is an unburnt coal which can be used in Power Plant Boilers as fuel in WHBC and CFBC. It comes out from furnace in Sponge Iron plant. It also can be used in Bricks  Industries klins for heating purpose. Fireclay http://www.kalyanisystems.com/fire-clay.htm http://www.kalyanisystems.com/fire-clay.htm Thu, 14 Jul 2022 00:00:00 +0530 The offered range is known for comprising high percentages of silica and alumina. The offered range is ideally utilized in various sectors such as ceramic industries for manufacturing bricks.   Features : Resistant against moisture Longer shelf life  Uses : General purpose low temperature lining Quick patch repairs bricks joining, setting & pointing For laying of high grog & dense bricks Coal http://www.kalyanisystems.com/coal.htm http://www.kalyanisystems.com/coal.htm Thu, 14 Jul 2022 00:00:00 +0530 Our fast transit facilities make us able to easily meet the expected delivery deadlines of the clients. To pack our products, we have ultramodern machines. The packaging materials are nontoxic, sturdy and reliable. The products remain safe and undamaged in our packaging. Washed Sand http://www.kalyanisystems.com/washed-sand.htm http://www.kalyanisystems.com/washed-sand.htm Mon, 18 Jul 2022 00:00:00 +0530 These are high quality washed sand and being used for various purposes.These comes in different sizes. Magnesite Bricks http://www.kalyanisystems.com/magnesite-bricks.htm http://www.kalyanisystems.com/magnesite-bricks.htm Mon, 18 Jul 2022 00:00:00 +0530 Magnesite Bricks Mg0The Magnesite brick is one of the most widely used basic refractory bricks.Their main advantage is very high slag resistance to lime and iron rich slags. It is very important for steelmaking processes.Different grade magnesites used as raw materials produce Magnesia bricks of various qualities ( 85 % -95 %) . Synthetic magnesite and dead burnt magnesite, low in iron, boron and silica are used as raw materials for magnesite brick productionMagnesite refractory products have the properties of bearing high temperature, high refractoriness under load and good resistance to alkali. Magnesite refractory bricks are widely used in the basic zone of metallurgical furnaces, non-ferrous furnaces and regenerator of glass furnaces. Good resistance to basic slags Spalling resistance Strong abrasion and corrosion resistance High cold crushing strength Very strong and extremely durable   Magnesia Chrome Bricks http://www.kalyanisystems.com/magnesia-chrome-bricks.htm http://www.kalyanisystems.com/magnesia-chrome-bricks.htm Tue, 02 Aug 2022 00:00:00 +0530 Magnesia Chrome BricksMagnesia chromes bricks are mostly commonly used in cement kilns and non-ferrous furnaces. Magnesite chrome brick comprise of magnesium oxide (MgO) and chromium oxide (Cr2O3) as the main ingredient, periclase and spinel as main mineral components of refractory products.Magnesite Chrome Refractory Bricks are produced from sintered magnesia and chrome ore by sintering at high temperature. Magnesite Chrome Refractory Bricks have high bulk density and advantages of stronger thermal resistance.Magnesite Chrome Refractory Bricks are widely used for; Cement rotary kilns Glass kiln regenerators Permanent lining of steel furnaces Permanent lining of refining ladles   Chromite Sand http://www.kalyanisystems.com/chromite-sand.htm http://www.kalyanisystems.com/chromite-sand.htm Thu, 14 Jul 2022 00:00:00 +0530 An Induction furnace ramming material made from Dead Burnt Magnesite clinker in association with Chrome. Specially bonded with clays and other chemical binders to achieve the desired sintering characteristics. These are used in induction furnace for Basic Lining This material is also designed for repairing the cracks and other erosion that occurs in the lining during usage. It possesses good workability and has no shrinkage upto 1650°C and has good erosion resisting properties. The chemical composition is similar to the ramming mass but the grading/ binder is different for good workability.   Product Specification MgO - 70% min, Cr2O3 - 8min, SiO2 - 8%max, CaO - 2% max Sieve Distribution 0-1 and 0-2 mm Basic Ramming Mass http://www.kalyanisystems.com/basic-ramming-mass.htm http://www.kalyanisystems.com/basic-ramming-mass.htm Thu, 14 Jul 2022 00:00:00 +0530 Ramming Mass used in induction furnace for Basic Lining Product Description An Induction furnace ramming material made from Dead Burnt Magnesite clinker in association with Special Binders. It is bonded with clays and other chemical binders to achieve the desired sintering characteristics. Product Specification MgO - 86% Min. Size - 0-5mm   Brand Name MgO % Cr2O2 Sio2 A2O3 Cao Grading Application KS-RAM-85 85 - 5-6 - - 0-5mm Basic Ramming Mass for EAF Bottom and for Fitting Refractory Shapes http://www.kalyanisystems.com/refractory-shapes.htm http://www.kalyanisystems.com/refractory-shapes.htm Tue, 02 Aug 2022 00:00:00 +0530 Refractory shapes are made for specific need of the user with specific purposes . These are of different shapes ,sizes and specifications and for use in furnaces, ovens, kilns, and boilers. Limestone http://www.kalyanisystems.com/limestone.htm http://www.kalyanisystems.com/limestone.htm Thu, 14 Jul 2022 00:00:00 +0530 Limestone is a sedimentary rock composed principally of calcium carbonate (calcite) or the double carbonate of calcium and magnesium (dolomite). It is commonly composed of tiny fossils, shell fragments and other fossilized debris. Limestone is a sedimentary rock composed primarily of calcite, a calcium carbonate mineral with a chemical composition of CaCO3. It usually forms in clear, calm, warm, shallow marine waters.   Limestone is a source of lime (calcium oxide), which is used in steel manufacturing, mining, paper production, water treatment and purification, and plastic production. Lime also has major applications in the manufacture of glass and in agriculture. Accosat 50 http://www.kalyanisystems.com/accosat-50.htm http://www.kalyanisystems.com/accosat-50.htm Thu, 21 Jul 2022 00:00:00 +0530 These are the highly recommendable Mortars used as laying mortar for High Alumina Bricks. Non Ferric Alum http://www.kalyanisystems.com/non-ferric-alum-powder.htm http://www.kalyanisystems.com/non-ferric-alum-powder.htm Wed, 20 Jul 2022 00:00:00 +0530 These are being used in different industries as well as for domestic use. These are also being exported. Firebrick http://www.kalyanisystems.com/firebrick.htm http://www.kalyanisystems.com/firebrick.htm Wed, 20 Jul 2022 00:00:00 +0530 These are being used in different metallurgical industries. we have the best quality of firebricks. Refractories Grog http://www.kalyanisystems.com/grog.htm http://www.kalyanisystems.com/grog.htm Mon, 01 Aug 2022 00:00:00 +0530 These are the rejected refractories which are being used by the Refractory Plants and different metallurgical purposes. Well Block http://www.kalyanisystems.com/well-block.htm http://www.kalyanisystems.com/well-block.htm Thu, 21 Jul 2022 00:00:00 +0530 These are being used in steel plants . catering to the industries of local and Bangladesh , we have best quality of product. Sand http://www.kalyanisystems.com/sand.htm http://www.kalyanisystems.com/sand.htm Thu, 21 Jul 2022 00:00:00 +0530 These are the sized sand grain particle made after proper cleaning and screening and is used in various purposes. Insulation Bricks http://www.kalyanisystems.com/insulation-bricks.htm http://www.kalyanisystems.com/insulation-bricks.htm Thu, 21 Jul 2022 00:00:00 +0530 These products are specific and is being used for various purposes in steel plants and different other industries. Refractory Consultancy Services http://www.kalyanisystems.com/refractory-consultancy-services.htm http://www.kalyanisystems.com/refractory-consultancy-services.htm Thu, 21 Jul 2022 00:00:00 +0530 We offer consultancy for refractory products to the refractory plants.